Ceramic Tile Machine

Product Overview
Ceramic tile machine is a key equipment used in the production process of tiles to press ceramic raw materials into tile bodies.
It applies high pressure to make the raw materials tightly combined in the mold to form a tile body with a specific size, shape and density, laying the foundation for subsequent firing and other processes.

Product Features
1. High-precision molding
Equipped with an advanced mold system, the mold processing accuracy is high, which can ensure that the tile size accuracy error is controlled within a very small range, such as the length and width error does not exceed ±0.1mm, and the diagonal error does not exceed ±0.2mm, ensuring the splicing tightness and beauty of the tiles when laying.
It can accurately control the thickness of the tile, and the thickness deviation can be controlled within ±0.05mm, so that the thickness of each tile is uniform and consistent, and the stability of product quality is improved.
2. Powerful pressure system
It has high pressure output capacity, and the pressure range can reach 3,000 tons. It can be flexibly adjusted according to different tile specifications and raw material characteristics to ensure that the raw materials are fully compacted under high pressure and improve the density and strength of the tile.
Adopt high-quality hydraulic components and advanced pressure control system to ensure the stability and accuracy of pressure output and reduce the impact of pressure fluctuations on tile quality.
3. Efficient production
It has a faster pressing speed and a short pressing cycle time of 15 seconds per time, thereby improving production efficiency and meeting the needs of large-scale production.
It has a high degree of automation and can realize functions such as automatic feeding, automatic pressing, and automatic demoulding, reducing manual operation links, reducing labor intensity, and improving the continuity and stability of production.
4. Diversified production capacity
It can adapt to different types of ceramic raw materials, including but not limited to clay, quartz sand, feldspar, etc., as well as various additives and pigments, and can produce tiles of various materials and colors according to market demand.
It can produce tiles of various specifications, such as the common 300mm×300mm, 600mm×600mm, 800mm×800mm, etc. It can also realize the production of special specifications or special-shaped tiles by replacing molds to meet the needs of different customers.
5. Advanced control system
Adopting intelligent control system and equipped with touch screen operation interface, operators can easily set and adjust various parameters, such as pressure, pressing time, mold temperature, etc., to achieve precise control.
The system has real-time monitoring function, which can monitor the operation status of the press in real time, including pressure curve, temperature change, equipment operation speed, etc. Once an abnormal situation is found, it will promptly issue an alarm and prompt the cause of the fault, so that maintenance personnel can quickly troubleshoot the fault.
With data storage and analysis functions, it can record various data in the production process, such as pressing parameters and production quantity of each batch of tiles, which is convenient for production management and quality traceability, and also provides data support for optimizing production processes.
6. Reliable quality and stability
The body is made of high-strength steel, with a solid and stable structure, which can withstand long-term high-load working pressure, ensure that the equipment does not deform during long-term operation, and ensure the durability of production accuracy.
Key components are all selected from well-known brand products, and undergo strict quality testing and screening to ensure their reliable and durable performance, reduce equipment failure rate, and reduce maintenance costs.
The equipment undergoes strict debugging and testing before leaving the factory to ensure that all performance indicators meet the standard requirements. After delivery and use, we provide comprehensive after-sales services, including installation guidance, training, maintenance, etc., to solve the worries of customers.

Technical parameters
1. Basic parameters
Machine weight: 20 ton
Power requirements: 380 V, 50Hz
2. Pressure parameters
Maximum pressure: 3000 tons
Pressure adjustment range: 2000-3000 tons
Pressure accuracy: ±2000 tons
3. Production capacity parameters
Hourly output: 500-2000 pieces/hour (depending on the different specifications of tiles)
Pressing cycle time: 15 seconds/time
4. Mold parameters
Mold size range: 300-600 (mm)
Mold material: [Cr12Mov]
5. Control parameters
Control system type: PLC control system
PLC control system has the advantages of high stability and flexible programming, and can realize precise control and automatic operation of equipment.
Operation interface: touch screen
The touch screen operation interface facilitates operators to set parameters, operate and monitor equipment. It is intuitive and convenient, and improves the operation efficiency and human-machine interaction of the equipment.
Installation and commissioning
1. Installation requirements
Select a flat and solid ground as the installation basis. The ground bearing capacity should meet the equipment weight and vibration requirements during operation.
The installation site should have sufficient space to facilitate the installation, operation and maintenance of the equipment, and the safe distance between the equipment and surrounding facilities should be considered.
According to the power requirements of the equipment, configure appropriate power cords and power switches, and ensure good grounding to ensure the safe operation of the equipment.
2. Installation steps
Lift the main body of the equipment to the installation location, use a level to adjust the level of the equipment, and ensure that the equipment is installed smoothly.
Connect the hydraulic pipelines, electrical lines, etc. of the equipment, and make correct connections according to the wiring diagram and pipeline connection diagram in the equipment manual to ensure that the connection is firm and leak-free.
Install the mold, accurately install the mold on the workbench of the press, and adjust the position and gap of the mold so that it cooperates well with the pressing mechanism of the equipment.
3. Debugging process
Connect the power supply, start the equipment, and conduct no-load test run to check the operating status of the equipment, including whether the motor runs normally, whether the hydraulic system leaks, and whether the movements of each component are flexible.
After the no-load test run is normal, load debugging is performed. Gradually increase the pressure, observe the operation of the equipment under different pressures, and adjust the pressure control system so that the pressure output meets the set requirements.
Test the production capacity of the equipment, and check whether the dimensional accuracy and appearance quality of the tiles meet the standard requirements by continuously producing a certain number of tile blanks. At the same time, adjust parameters such as the pressing cycle time to achieve the best production effect.