Terrazzo tile machine is the core equipment for producing terrazzo tiles. According to different dimensions such as molding process, degree of automation, pressure mode, etc., it can be subdivided into the following categories:
1. Classification by molding process
Category Name |
Features and applicable scenarios |
Technical advantages and limitations |
Compression molding floor tile machine |
The raw materials (cement, stone particles, pigments, etc.) are pressed into shape by high pressure in molds. It is suitable for diversified products such as standard bricks, antique bricks, special-shaped bricks, etc. |
Advantages: high molding precision, high brick density, and controllable surface texture. Limitations: high mold cost. |
Extrusion floor tile machine |
The raw materials are continuously extruded into strips by a screw extruder and then cut into bricks. It is suitable for low-cost, large-scale production (such as ordinary floor tiles). |
Advantages: high production efficiency and low energy consumption. Limitations: single texture, difficult to achieve stone-like effect. |
2. Classification by degree of automation
Category Name |
Features and applicable scenarios |
Technology Comparison |
Fully automatic CNC terrazzo floor tile machine |
The PLC control system is used to automatically complete the processes of laying, pressing, demoulding, etc. Applicable scenarios: large factories, standardized production (such as 800×800mm large bricks). |
Advantages: low dependence on manual labor and high yield rate. |
Semi-automatic terrazzo floor tile machine |
Manually assisted fabrication, demoulding, and automation of the pressing process. Applicable scenarios: small and medium-sized factories, customized production (such as colored mosaic tiles). |
Advantages: High flexibility, low initial investment. Limitations: Low efficiency.
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3. Classification by specifications
Category Name |
Features and applicable scenarios |
Technology Comparison |
Standard size floor tile machine |
regular sizes from 300×300mm, 400×400mm to 600*600mm , with a thickness of 10-30mm. Home decoration, small industrial equipment |
Fast production speed, usually 6-8 pieces per minute |
Semi-automatic floor tile machine |
Supports production of large panels of 800×800mm, 1200*600mm and above, with thickness up to 50mm. Requires a large-tonnage hydraulic system. Suitable for high-end scenes such as hotel lobbies and exhibition halls. |
Advantages: Can produce high-end terrazzo slabs with high quality.
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6. Special process equipment
Category NameInnovative Process and EffectTechnical Highlights
1. The vibration vacuum dehydration floor tile machine superimposes vibration and vacuum dehydration during the pressing process to reduce the pores in the brick body and improve the frost resistance. It is suitable for outdoor bricks in cold northern regions.
2. The double hydraulic cylinders of the double cylinder linkage floor tile machine are pressurized synchronously to ensure that the large-sized bricks are evenly stressed. It is used to produce special-shaped bricks and thickened engineering bricks. It solves the problem of insufficient edge density of traditional single-cylinder machines.
Category Name |
Features and applicable scenarios |
Technology Comparison |
Vibration vacuum dehydration floor tile machine |
During the pressing process, vibration and vacuum dehydration are superimposed to reduce the porosity of the bricks and improve frost resistance. |
Suitable for outdoor bricks in cold northern regions. |
Double cylinder linkage floor tile machine |
The double hydraulic cylinders apply pressure synchronously to ensure that large-sized bricks are evenly stressed. It is used to produce special-shaped bricks and thickened engineering bricks. |
Solve the problem of insufficient edge density of traditional single-cylinder machines. |
Terrazzo tile machine selection suggestions
When choosing a Terrazzo tile machine, you need to consider multiple factors, including production needs, cost budget, product positioning, and regional environment . The following are specific suggestions, sorted by priority:
1. Choose the equipment type according to the production scale
Production scale |
Applicable models and configuration recommendations |
Causes and cases |
---|---|---|
1. Large-scale mass production projects |
-Fully automatic CNC hydraulic floor tile machine (such as double-cylinder linkage model) |
Reason : High degree of automation, single-shift output can reach more than 3,000 pieces, and labor costs are low. |
2. Small and medium-sized flexible production |
-Semi -automatic hydraulic floor tile machine |
Reason : Low initial investment (about 100,000-300,000 yuan), suitable for small-batch customization (such as colorful mosaic tiles). |
3. Micro workshop/test line |
-Mechanical pressure floor tile machine or second-hand equipment |
Reason : Very low cost (less than 50,000 yuan), suitable for trial production or low-end market. |
2. Matching process and machine model according to product positioning
Product Type |
Core equipment selection |
Technical points and cost analysis |
---|---|---|
1. High-end imitation stone tiles |
- Compression molding CNC machine (pressure ≥ 20MPa) |
Key points : High pressure ensures brick density, vacuum reduces pores, and imitation stone texture requires precision molds. |
2. Ordinary terrazzo tiles |
- Extrusion molding machine or low pressure hydraulic press (pressure 10-15MPa) |
Key points : The extrusion process is highly efficient, but the texture is single, suitable for the industrial market. |
3. Functional engineering bricks |
-Vibration vacuum dehydration machine |
Key points : Vibration + vacuum improves compressive strength (≥C40) and frost resistance (≥F150). |
3. Selection of regional environmental adaptability
Regional characteristics |
Equipment and process adjustment suggestions |
Examples of technical solutions |
---|---|---|
1. Alpine regions |
- Must choose vibration vacuum dehydration machine model |
Reason : Reduce the water absorption rate of bricks to avoid freeze-thaw damage. |
2. Rainy and humid areas |
- Use high pressure molding machine (pressure ≥ 25MPa) |
Reason : High-density brick body + sealing layer can prevent moisture and mildew. |
3. High salinity areas |
- Choose corrosion-resistant alloy molds |
Reason : Ordinary molds are prone to rust in saline-alkali environments, affecting the surface accuracy of the bricks. |