Durable, beautiful, and versatile, terrazzo tiles are often used for flooring in residential and commercial spaces. Its production requires several key machines. This article provides a step-by-step guide to using batchers, presses, polishers, and stackers, as well as troubleshooting methods for uneven tiles.
1. How to Use the Terrazzo Tile Machine Dosing Machine
Batchers are essential to ensure the correct proportions of raw materials, including cement, aggregates (such as marble chips), and pigments, which determine the texture, strength, and appearance of the tile.
Preparation: Make sure that the cement, aggregates, and pigments are complete and measured according to the recipe.
Loading: Load the materials into the batching machine with a separate hopper.
Setting the proportions: Set the proportions of materials through the control panel or manually, depending on the tile design and color.
Batching process: Start the machine, automatically distribute the materials, and monitor to avoid batching problems.
Check the consistency: Check after batching to ensure the proportions are correct.
2. How to Use the Terrazzo Tile Machine Press Machine
The press compacts the mixture into the desired shape and thickness, ensuring that it is pressed evenly into the mold, which is key to making high-quality tiles.
Preparation: Make sure the mold is clean, aligned and in good condition to avoid deformation of the tile.
Fill the mold: After mixing the ingredients, pour the mixture into the mold and distribute it evenly.
Adjust the press settings: Set the pressure and time according to the thickness of the tile. Thick tiles require high pressure and thin tiles require low pressure.
Pressing: Start the press to apply pressure. The parameters vary depending on the machine and the characteristics of the tile.
Demolding: Carefully demold after pressing and check the edges for problems.
3. How to Use the Terrazzo Tile Machine Polishing Machine
After the tile is pressed and hardened, it needs to be polished to obtain a glossy and smooth effect. The polisher uses an abrasive pad or brush to smooth the surface and show its natural beauty.
Preparation: Make sure the tile is dry and free of debris and dust before polishing.
Choose an abrasive pad: Start with a coarse abrasive pad and use a fine abrasive pad for finishing.
Set the machine speed: Slow speed is suitable for fine polishing, and fast speed is used for initial grinding.
Polishing process: Start the machine and move the tile slowly to ensure uniform polishing and avoid over-polishing that reduces the anti-slip property.
Final touches: After the effect is achieved, remove the tile and check for defects.
4. How to Use the Terrazzo Tile Machine Stacking Machine
The stacker stacks the finished tiles in an orderly manner for easy transportation and storage.
Prepare the machine: Set up the stacker according to the tile size and stacking requirements.
Align the tiles: After the tiles are polished and cured, place them on the conveyor or loading platform and align them to avoid damaging the edges.
Stacking process: Start the machine to automatically stack the tiles.
Final check: Ensure that the stack is stable and the tiles are not misaligned before packaging or shipping.
5. What to Do if the Terrazzo Tile Machine Is Not Flat
Causes
Uneven pressing: The press is not aligned or the pressure is uneven.
Incorrect dosage: Problems with the distribution or proportion of the mixture.
Curing problems: Insufficient curing time or uneven conditions.
Solutions
Check the calibration of the press: Ensure that the pressure is evenly applied.
Check the mold: Check for wear regularly and replace if necessary.
Verify material consistency: The materials are evenly mixed and the amount is correct.
Proper curing: Completely cured in a temperature and humidity controlled environment.
Conclusion
Effective use of terrazzo tile machines requires attention to detail and proper maintenance of the equipment. Each step of production is critical to the quality, durability and beauty of the tiles. Following the above steps and solving common problems can optimize production and achieve professional-grade results.